#TECHBRIEF

Cutting Tools

Taking a Calculated Approach to Thread Rolling

Thread rolling operations for Swiss-type lathes, multi-spindles and other turning equipment can be enhanced using online calculators to determine optimal process parameters.

Automotive

Automated High-Production Welding of EV Rotor Shafts

This cell is able to perform joining, preheating and welding operations for rotor shafts used in electric vehicles.

CNC & Machine Controls

Standard Control Functions with Swiss-Types in Mind

Features in this line of machine-specific CNCs assist setups, offer synchronized movement commands and provide other standard, not optional, capabilities to streamline Swiss-type programming.

Automation

4 Bright Ideas for Effective Lights-Out Machining

Adopting lights-out machining involves considerations when a machine shop decides to move forward with the process. Here are some tips to a successful implementation.

Workholding

When to Use a Diaphragm Chuck

The accuracy and repeatability of these chucks make them well suited for a number of workholding applications, including turning and grinding.

Automation

The Value of Auto Adjust Magazine Bar Feeders

This bar feeder is designed to offer the flexibility to enable CNC turning centers to perform short-run work that would otherwise require frequent setups over a range of barstock diameters.

Is it Time to Update Your Scrap Processing Equipment?

Metalworking companies that are thinking about updating their metal scrap processing equipment have a lot to consider especially with how frequently production takes priority over waste management.

Aerospace

The Value of Mass Finishing, Shot Blasting for Aerospace and Medical Applications

The choice between mass finishing and shot blasting for CNC-machined parts depends on the specific requirements of the application.

Measurement

The Value of CMM Controller Retrofits

In this case, new controllers for two coordinate measuring machines — one 26 years old — with new programming software offers the possibility to enable multisensor inspection of critical, turned aerospace components.

Cutting Tools

Addressing Micro-Boring Challenges

This boring bar/tool holding system for Swiss-type lathes is said to offer high rigidity and positioning repeatability. In addition, the boring bars can be changed out using no hand tools.
#micromachining

Horizontal & Vertical Lathes

Robotic Automation Options for Vertical Turning Centers

Custom robotic machine tending systems designed for specific high-volume machining applications can yield significant productivity and product flow benefits.

Cutting Tools

Parting Off: The Case for Standardizing on Sawing

The value of rotary saw cutting for parting off operations could boil down to simple economics paired with process efficiency gains.

Measurement

Does a Scanning Probe Make Sense on a Swiss-Type?

Swiss-types have limited tooling capacity, but there can be advantages to giving up some of that capacity to take advantage of a touch probe — in fact, a scanning probe — to enable in-process part measurements.

Workholding

Bar Feeder Designed with Swiss-Types in Mind

New technology enables this bar feeder to fully support the bar pusher and stock from inside the unit all the way to the spindle of a sliding headstock lathe.

Medical

German Project Yields Three New Medical Machining Processes

Recent research has resulted in a new mix of high-speed turn whirl milling, polygon turning and rotational turning for manufacturing medical bone screws and out-of-round nails.

Transfer Machines

CNC Rotary Transfer Machine Features Ballscrew Electromechanical Tooling Units

A CNC rotary transfer machine, a newly developed machine platform, is said to offer high rigidity, flexibility and accuracy for a range of high-volume, precision-machining applications.

Cutting Tools

Reaming as an Alternative to Single-Point Boring

Using slip yokes as an example, reaming through holes can be more efficient and effective than single-point boring operations.

The Case for Higher-Performing Metalworking Fluids

Machine shops have the opportunity to enhance their profitability by choosing the proper metalworking fluids for each machining application.
#metalworkingfluids

Cutting Tools

The Value of Tool Monitoring on Rotary Transfer Machines

By using a tool monitoring system, shops can save costs associated with machine maintenance and downtime for tool changes while increasing cutting performance.

CAD/CAM

The Value of CAD/CAM and Cutting Tool Manufacturers Working Together

Overall machining efficiency can be increased when software and tooling companies combine to tackle machining challenges.