June 2006 ISSUE
Reliable Monitoring For Small Tools
Continuous developments in sensor technology for machine tool monitoring open new possibilities and solutions for in-process tool breakage and tool wear detection. This article looks at effective ways to approach the problem of in-process tool monitoring.
#workforcedevelopment
FEATURES
Parts CleaningA Vacuum Cleaner For Machined Parts
The traditional process for removing cutting oils from parts has involved the use of chlorinated solvent-based cleaning systems. While such open-tank vapor degreasing with solvent-based cleaning technology works quite well, it is increasingly subjected to environmental regulations for emissions and disposal.
Software
CNC Retrofit Improves Production And Saves Money
Brooklyn Technical Services selected the Siemens Sinumerik 802D panel-based control system for this creep feed grinding application because it provides a lot of value for the customer in a compact package.
Forget About Parts--We Are Really In The Satisfaction Business
Several times this year, I have presented a "Cost of Quality" talk to local meetings of PMPA districts or chapters around the country. This program makes the case for why we have to adopt Lean Manufacturing techniques in our shops.
Increase Production With Setup Reduction
There are considerably more opportunities to improve efficiency than to reduce a tool’s cycle time. All too often, manufacturing companies invest hundreds of thousands of dollars in new machine tools to increase production, or countless hours testing tools to take 30 seconds out of an operation, when they could accomplish more dramatic results with existing machinery at a fraction of the cost.
Measurement
Optical Measuring System For Shaft-Type Parts
For instant results in measuring form, dimensional and positional tolerances of shaft-type parts in submicron detail, Detroit Precision Hommel has introduced the Opticline non-contact CNC shaft gaging system.
Machines
Pinning Down Production Clinches Significant Savings
Rotary transfer machines have allowed this shop to capitalize on single-operation capabilities to increase production, cut leadtimes and save manufacturing costs.
PMPA Member Profile: Permac Industries
Founded in 1966, Permac Industries started out as a small screw machine shop with a few Brown & Sharpe machines. Today, the Minnesota-based company is a custom manufacturer of precision machined products for a range of industries.
Tooling
Reliable Monitoring For Small Tools
Continuous developments in sensor technology for machine tool monitoring open new possibilities and solutions for in-process tool breakage and tool wear detection. This article looks at effective ways to approach the problem of in-process tool monitoring.
Training–Perform, Document, Manage Effectiveness
The need for training in our shops and businesses is indisputable. No one graduates from high school with the skills and knowledge to perform as a journeyman machinist. If your company is ISO 9001:2000, Section 6.2.2 describes the records of training that must be maintained; if you are TS16949:2002, the requirement is found in Section 6.2.2.2. If you are FDA Medical Device-compliant, 21CFR, Part 820.25 describes the training requirements for your company.
Allan (A. J.) Sweatt : Are You ‘Heads Up’ Or ‘Heads Down?’
Chris Koepfer: You Can Pick Your Family
David Eltringham: Weighing Company Sale Vs. Family Succession
PM News: New Tech Center And Manufacturing Facility Opens
Mitch Free : Tapping Into ‘On Demand’