June 2006 ISSUE

COVER STORY

Reliable Monitoring For Small Tools

Continuous developments in sensor technology for machine tool monitoring open new possibilities and solutions for in-process tool breakage and tool wear detection. This article looks at effective ways to approach the problem of in-process tool monitoring.
#workforcedevelopment

FEATURES

Parts Cleaning

A Vacuum Cleaner For Machined Parts

The traditional process for removing cutting oils from parts has involved the use of chlorinated solvent-based cleaning systems. While such open-tank vapor degreasing with solvent-based cleaning technology works quite well, it is increasingly subjected to environmental regulations for emissions and disposal.


CNC & Machine Controls

CNC Retrofit Improves Production And Saves Money

Brooklyn Technical Services selected the Siemens Sinumerik 802D panel-based control system for this creep feed grinding application because it provides a lot of value for the customer in a compact package.


Forget About Parts--We Are Really In The Satisfaction Business

Several times this year, I have presented a "Cost of Quality" talk to local meetings of PMPA districts or chapters around the country. This program makes the case for why we have to adopt Lean Manufacturing techniques in our shops.


Increase Production With Setup Reduction

There are considerably more opportunities to improve efficiency than to reduce a tool’s cycle time. All too often, manufacturing companies invest hundreds of thousands of dollars in new machine tools to increase production, or countless hours testing tools to take 30 seconds out of an operation, when they could accomplish more dramatic results with existing machinery at a fraction of the cost.

 


Measurement

Optical Measuring System For Shaft-Type Parts

For instant results in measuring form, dimensional and positional tolerances of shaft-type parts in submicron detail, Detroit Precision Hommel has introduced the Opticline non-contact CNC shaft gaging system.


Transfer Machines

Pinning Down Production Clinches Significant Savings

Rotary transfer machines have allowed this shop to capitalize on single-operation capabilities to increase production, cut leadtimes and save manufacturing costs.


PMPA Member Profile: Permac Industries

Founded in 1966, Permac Industries started out as a small screw machine shop with a few Brown & Sharpe machines. Today, the Minnesota-based company is a custom manufacturer of precision machined products for a range of industries.


Cutting Tools

Reliable Monitoring For Small Tools

Continuous developments in sensor technology for machine tool monitoring open new possibilities and solutions for in-process tool breakage and tool wear detection. This article looks at effective ways to approach the problem of in-process tool monitoring.


Training–Perform, Document, Manage Effectiveness

The need for training in our shops and businesses is indisputable. No one graduates from high school with the skills and knowledge to perform as a journeyman machinist. If your company is ISO 9001:2000, Section 6.2.2 describes the records of training that must be maintained; if you are TS16949:2002, the requirement is found in Section 6.2.2.2. If you are FDA Medical Device-compliant, 21CFR, Part 820.25 describes the training requirements for your company.


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