Zone: Milling Tools

OVERVIEW: Milling is the work of producing a flat or precision-contoured surface on a machined workpiece by using a rotating tool, and generally by taking multiple parallel passes with that tool. The work can be done on a machining center or milling machine, and can also be done on a lathe, turning center or turn-mill machine that happens to have rotary tool (or “live tool”) capabilities. The tools for milling include both solid tools and inserted tools—the latter consisting of a tool body that uses replaceable cutting inserts. Carbide is the most likely material for milling tools, though high speed steel is another choice, as are ceramic, cermet and diamond tools in certain more demanding milling applications. A common milling tool variety is the “end mill,” which generally describes a relatively narrow cylindrical tool that can mill on both its tip and its side, and can reach into various constrained features and spaces. The end mill can be flat-bottomed for flat surfaces, or ball-nosed for milling up, down and along the contours of complex milled shapes such as die and mold surfaces. Another common milling tool variety is the “face mill,” a generally larger-diameter tool designed for efficiently milling a wide, flat surface in an economical number of passes.

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External-Coolant Live Tooling Heads Get an Upgrade

One of the most important aspects of effective coolant usage is precise delivery to where it is needed in the cut. ...MORE

High-feedrate mill

Taking The Plunge

It doesn't take sophisticated technology to perform plunge roughing effectively. In fact, if you are making due with a less effective machine, plunge roughing deserves even more serious consideration. (Includes video.)...MORE

helical interpolation

The Key Points Of Helical Holemaking

VIDEO. Have you considered milling holes through helical ramping instead of drilling them? This brief animated video covers the high points, including tool diameter selection and the potential for savings....MORE

Tool Line Includes Single-, Double-Sided Inserts

More than 280 items comprise Komet’s new line of milling tools, which includes bodies in inch and metric sizes. ...MORE

Mitsubishi WSX445

Double-Sided Face Milling Cutter Improves Performance

Mitsubishi Materials’ WSX445 double-sided, insert-type face milling cutter is designed to improve cutting performance by balancing high efficiency and low cutting forces. ...MORE

Emuge SpeedSynchro

Toolholder for High-Production Tapping

Emuge’s SpeedSynchro toolholding solution features an integrated transmission of 1:4.412 for optimizing thread production on CNC machines with synchronous spindles. ...MORE

Mikron

Line of Drilling, Milling Tools in Stainless Steel Materials

Mikron has developed a variety of drilling and milling tools designed for difficult-to-machine materials such as stainless steels, super alloys and chrome-cobalt alloys. ...MORE

Scientific Cutting Tools Coolant Ring Technology

Toolholders Improve Coolant Penetration

Scientific Cutting Tools’ Coolant Ring Technology holders are made from high-quality, heat-treated steel and are black-oxide coated. ...MORE