Emuge Corp.

Introducing MultiTap by Emuge

Provided By Emuge Corp.

The industry’s first general purpose, high performance tap.

MultiTAP will cut a wide range of materials including carbon steel, steel alloys, stainless steel, aluminum, cast iron, copper, brass, and bronze. MultiTAP is also uniquely designed to produce threads within both 2B and 3B classes of fit, eliminating the guesswork required when calculating H-limits.
 

Emuge is widely known for manufacturing high performance application specific taps, thread mills and end mills for high production output. However, now Emuge has designed MultiTAP to offer job shops and other manufacturers an affordable, yet high
performance tapping solution.

MultiTAP is the ideal tap for a job shop or a manufacturer who works with short and medium run threading applications across a wide spectrum of materials. It will significantly improve thread quality and boost output while reducing production costs, because one high performance MultiTAP will handle most common materials and applications. MultiTAP eliminates the need to stock numerous types of taps in the tool crib.

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Emuge Introduces End Mills Designed For Cutting Titanium, Nickel-Based Alloys and Tough Stainless Steels.

Provided By Emuge Corp.

New TiNox-Cut End Mills Offer Reliability, Efficiency and Long Tool Life.

Emuge Corp. announced the introduction of TiNox-Cut, a new series of end mills specifically developed to provide exceptional tool life when machining challenging materials. New Emuge TiNox-Cut End Mills offer a dependable cutting solution for nickel alloys like Inconel and Stellite, all grades of titanium, and tough stainless steels like Super Duplex - materials used extensively in the aerospace, power generation, medical, chemical and food industries, among others.

“The demand for parts and components machined from these materials is on the rise, but the same special properties, like high heat, chemical and abrasion resistance, that make these materials desirable for use in extreme-service applications, also make them difficult to machine,” said Mr. Stephen Jean, Milling Products Manager, Emuge Corp. “Typically, these materials burn up cutting tools. Now, with TiNox-Cut End Mills, Emuge has something to combat this.”

The new TiNox-Cut End Mills feature a high heat-resistant, lubricious coating and an optimized cutting edge design. This provides long tool life by minimizing friction and efficiently evacuating chips, which is especially important in tough, long-chipping materials. In addition, the tools are made from an extra-tough carbide grade to maximize wear resistance.

For maximum effective cutting lengths, TiNox-Cut End Mills feature reduced neck diameters. Offering superior machining repeatability and safety, the new end mills combine a tight, h5 shank tolerance with a specially roughened surface finish to maximize tool holder clamping potential.

The TiNox-Cut End Mills are well suited for both roughing and finishing operations. The tools consist of three designs: two 4-flute variations for both roughing and finishing, and a 5-flute extra long finishing tool.

TiNox-Cut roughing / finishing end mills are available with flat ends or with a selection of corner radii. For even more efficient chip evacuation, TiNox 4-flute end mills are available with internal coolant / lubricant capability. The roughing / finishing versions are available with a serrated profile for effective chip breaking during roughing operations.

The 5-flute TiNox-Cut finishing end mills are also available with various corner radii, and feature length-to-cutting diameter ratios of 3 times D and 4 times D. The 5-flute design offers added stability and minimal deflection in long reach applications.
Emuge TiNox-Cut End Mills range in diameter from 6mm – 20mm, depending on the design.

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Emuge Expands Solide Carbide End Mill Program

Provided By Emuge Corp.

New Tools Offer Fast, Versatile Stock Solution for Reliable Threadmaking in a Wide Range of Challenging Materials.

Emuge Corp.announced the introduction of an expanded line of Solid Carbide Thread Mills in their popular THREADS-ALL™ Program.  The new thread mills require minimal tooling and quickly adapt to a wide range of threading requirements to easily and safely machine with unsurpassed thread quality and tool life.  Requiring only eight standard tool sizes, #10 – 1/4 - 5/16 – 3/8 – 7/16 -1/2 – 5/8 – 3/4, it is now possible to quickly, economically produce 100+ commonly produced screw thread designations including UNC – UNF – STI UNC – STI UNF – UNEF – UNS - UNJC – UNJF – M – MJ. In addition, THREADS-ALL tools provide total control over pitch diameter limits including 2B, 3B, 3BG and all oversize variants.

The Emuge THREADS-ALL program is specially designed for difficult-to-cut materials, up to 58Rc, including stainless steels, titanium and inconel often used in demanding industries such as aerospace, defense and medical.

THREADS-ALL tools will meet the most demanding quality standards.  The innovative Emuge thread mill range is designed through in-depth analysis of thread dimensions and tolerances and advanced profile geometry correction in the finish grind, for true-to-gage threads. 

“Emuge recognizes the need to continually deliver new tooling solutions to help manufacturers cut costs, improve delivery times and produce world-class products,” states Mr. Mark Hatch, Thread Milling Manager at Emuge Corp. “With the new THREADS-ALL program, we offer manufacturers a high quality threading solution which maximizes profitability and minimizes tool inventories.”

The THREADS-ALL Solid Carbide Thread Mills Program from Emuge also includes Miniature tools for dependable, easy machining of difficult materials.  Miniature size thread mills provide a reliable threading solution and are available in ten sizes ranging from 0 to STI 8. 

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