INDUSTRIES

Cutting Tools

Internal Threading Solution Supports Broken Tibias

To find a cutting tool that would replace time-consuming manual work to fulfill a 4,000-part order, Albert Keller of Keller Engineering sought out cutting tool experts at Emuge Corp.

Medical

Want To Do Medical Work? Set Up To Perform

This Midwest manufacturer has found its niche in machining parts for the medical industry. Much of its success is attributable to its efficient use of single-spindle CNC turning centers. However, the company prefers to talk about what happens when the tool touches the metal, and let the results speak for themselves.

Automotive

For Plateau Honing, Consider Ball Style

The ball-style hone is a specialized abrasive tool that is instantly recognizable by its unique appearance. For engineers in the automotive, aerospace, manufacturing and machining industries, this application-engineered hone, characterized by the small, abrasive globules that are permanently mounted to flexible filaments, is a flexible, low-cost tool for sophisticated surfacing, deburring and edge blending.

Automotive

Chip Control Solution Provides Increase In Tool Life

Replacing the traditional ISO-style inserts with a reaming system solved a chip buildup problem in bore finishing of injector bodies.

Medical

New Vises Decrease Part Setup Time

During heavy milling operations, parts tended to creep upward and out of alignment within the vise jaws at this shop in Minnesota. Small chips got imbedded between the part and vise jaws, causing all kinds of problems. The company couldn’t operate its new Bridgeport VMC 1000 XP3 to its full potential on this part project, so the company's owner looked for a better workholding solution.

Automotive

Bore Finishing Machine Increases Uptime

Tight tolerances are extremely important in gear manufacturing, and even more so when those gears are used in performance motorcycle transmissions. The ability to manufacture as competitively as possible is also a critical factor to consider.

Medical

Are You Medical OEM Material?

As the baby-boomer generation inexorably falls apart, screws, plates, rods and less invasive surgical tools are increasingly available to put "humpty" back together again. A question for many precision part makers is, "How do I get into the medical machining game?" To find out, we talked to a major OEM about its supplier selection criteria.

Swiss-Types

Forming Hex Holes For Bone Screws

Close tolerances and quality surface finish are critical in successful medical machining. To meet such requirements in broaching titanium and stainless steel bone screws, with machined depths ranging anywhere between 0.080 and 0.150 inches, Hassay Savage Company (Turners Falls, Massachusetts) has recently developed an indexing-broach process using four-point or two-point punch broaches for use in Swiss-type CNC lathes.

Turn-Mills

Software Meets Shop's Multitasking Machine Programming Needs

Structure Medical is not new to the medical supply industry; it is a spin-off of a company called Inovo, which is a manufacturer of oxygen regulators used in hospitals, nursing homes and the like. Inovo’s principals had been looking for growth opportunities.

Medical

Rotary Broaching 101

 There continues to be new ways of driving fasteners into the materials they are intended to hold together.
#basics