#TECHBRIEF

Workholding

Turning to an Adhesive for Lathe Workholding

Adhesive cured by ultraviolet light is an option for securing parts for machining that could otherwise distort when traditional, mechanical clamping techniques are used.
#techbrief

Cutting Tools

Measuring the Merit of Ceramic Cutters

In testing new ceramic microtools, a precision dynamometer ensures that cutting forces are measured precisely so tool performance parameters can be determined. 
#micromachining #techbrief

Data Enables Machines to Tell Their Own Stories

These examples reveal how a data collection system has minimized machine tool downtime and costs while simultaneously offering valuable insights into a shop’s processes.
#techbrief #Industry40

Parts Cleaning

Cyclic Nucleation System Safely Cleans Complex Parts

LPW Reinigungssysteme GmbH has developed PowerJet, a modular cleaning system that offers the safe, effective cleaning of any part using only water and the cyclic nucleation process (CNp).
#techbrief

The Anatomy of a CNC Machine IoT Solution

Industry 4.0 is bringing sweeping changes to manufacturing and IIoT is one of its enabling technologies. Early adopters are reaping the benefits.
#techbrief #Industry40

Debunking the Deburring Process

A car manufacturer struggled with a complex and unreliable deburring process for its crank case production line until it was introduced to a tool designed specifically for cross-bore deburring.
#techbrief

Automation & Robots

Getting Ready for Lights-Out Manufacturing

Lights-out manufacturing has the potential to save money while increasing capacity, but shops need the right equipment and to address potential challenges before implementing it.
#techbrief

High School Precision Machining Programs are Developing with Industry Support, and other Workforce Development News

ProShop USA is donating ERP software to the student-run Eagle Manufacturing business at Brown County High School in Indiana; Gateway Technical College celebrates expansion of Industry 4.0 center; Lakeview Precision Machining Inc. hosted 16 students from South Elgin High School in Illinois, on a tour of its facility; and finally, the Space Coast Consortium Apprenticeship Program formally welcomes its first nine students into the two-year program.
#techbrief #workforcedevelopment

Parts Cleaning

Combining Deburring, Cleaning, Drying in One System

The EcoCvelox modular machine provides a combination of high-pressure waterjet deburring and low-pressure parts cleaning processes.
#techbrief

Cutting Tools

Optimizing Machine Tool Investment Through Cooperation

Manufacturers that purchase the right machines and cutting tools from the start save valuable time and maximize return on investment.
#techbrief

Automation & Robots

A Hands-On Approach to Cobot Gripping

As humans and robots begin to work closer together, grippers that have the flexibility of the human hand will be more in demand.
#techbrief

Toolholders

System Ensures Properly Torqued Tools

A torque-assist system that’s designed to make assembling collet tools easy and fast can help shops avoid problems associated with improperly torqued tools.
#techbrief

How to Collect and Use Machine Data

Manufacturers don’t need to limit the machine monitoring data they collect, but they do need to know how to collect the data and how to use it to drive decisions.
#basics #techbrief #Industry40

Toolholders

Setup Options for Swiss Automatic Lathes

A hydraulic chuck and a counter-balanced centering tool, originally developed as in-house solutions, are now available to address the limited working space that is common in Swiss machining.
#techbrief

Grinding

Rethinking the Grinding Cycle to Optimize Abrasives Cost Savings

For cost savings in grinding, the complete process should be examined, looking for a comprehensive solution using the latest technologies.
#techbrief

Cutting Tools

A New Approach to CNC Turning

This turning process takes advantage of a turn-mill’s B-axis spindle to vary a tool’s approach angle to optimize chip control and feed rates. 
#techbrief

Timing Vacuum Impregnation with Finishing Operations

This guide determines whether vacuum impregnation should be performed before or after finishing operations.
#techbrief

Automation & Robots

Improper Cobot Integration Can Cost $86,000 per Shift Operation

Cobots can improve efficiency, innovation and growth, but companies that buy them without well-defined objectives could be wasting a lot of money.
#techbrief

Turn-Mills

Burr-Free Micro Thread Whirling

Threading is usually the last operation when machining components, which is why the process needs to be reliable and highly precise. DC Swiss has developed an internal thread whirler, which leaves micro threads burr-free, even in demanding, hard-to-machine materials.
#micromachining #techbrief

Automated Deburring Made Simple

With its X-Bores series of deburring tools, Switzerland-based Heule has developed solutions for the automated deburring of cross bores.
#techbrief